BG Group is leading a new project that it claims has pushed the limits of LNG ship designs, beyond what is already a highly efficient vessel type. The project is taking place on the shores of the Amazônia Azul – or Blue Amazon, the part of the Atlantic off the coast of Brazil.
“The idea was to achieve the highest level of efficiency by trying to improve upon the best designs currently being built at the shipyards that BG partners with,” says Michael Davison, BG Group’s project development manager for ship design and construction, who has been overseeing the endeavor. Our task was to try and independently create a new, highly efficient hull form and general arrangement for an LNG ship.”
The project is rethinking the design from scratch to develop the low-resistance hull form. The team took a completely new approach, one which was not restricted to following the industry-standard shape and arrangement of the ship’s LNG cargo tanks.
“That meant we could be a bit creative with the shape of the hull and make it more effective in both calm water and in waves,” Davison says.
The process also considered how the design would affect vessel construction. A central concept of the project is to ensure that the new design is practical and cost-effective to build.
Over 18 months, the Blue Amazon team has run many iterations of computer modelling, testing and improvements to develop the best design.
“We’ve carried out over two thousand numerical computations on very powerful networked computers to create models that understand how the new hull would perform,” says Davison.
This was an advantage over what shipyards could do, he adds. “Shipyard design teams are typically constrained in this respect by time and by physical resources including specialist software licenses and computing power.”
The project team used software specially created for the purpose by partner HydrOcean based on an advanced computation fluid dynamics process (known as RANSE) which can simulate very complex turbulent flow conditions in various operating environments.
The computer-generated ship design is a visibly different ship shape, notably at the bow.
The project team then built a scale model and tested it at facilities at Instituto de Pesquisas Tecnológicas in São Paulo in Brazil. The team modelled sailing in three speeds, two LNG loading conditions, and various wave conditions.
The team has tested a scale model and discussed the design with shipyards. The final design is expected to save fuel and emissions by three to five percent compared with traditional designs.
Davison says: “Three to five percent savings may not sound much, but if you’ve got a large fleet of say 30, 40 ships, each burning around 80 tons of fuel a day, you can imagine the emissions and commercial advantage of such savings. Over a year, a fleet of such ships would be saving approximately 32,000 tons of LNG fuel.”
BG Group recently discussed the design with Korean shipyards and received their feedback.
“The project teams – considering they’re not ship builders – have created a good design to start challenging the yards,” says Davison.
The team is now refining the design as it moves into the final stage of optimization. The final design is expected to emerge in March 2016, and the team looks forward to industrializing it thereafter for the next wave of ship-building orders.
BG Technology Group in Brazil facilitated the project, which was carried out in collaboration with the Classification Society Bureau Veritas (BV); BV’s technology partner HydrOcean; GTT, which develops and licenses LNG tanks; Instituto de Pesquisas Tecnológicas (São Paulo) and Universidade Federal do Rio de Janeiro.